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WRX Wagon Aluminum control arm install

134K views 145 replies 41 participants last post by  Big Sky WRX  
#1 · (Edited)
Get a lot of requests for this (upgrtaded them on my sedan) and recently installed a set on my new wagon, so here goes.

one note on sway bars and links- if you go to aluminum arms on a wagon, you're going to need a sedan front bar and sedan style front sway links- this is true for sedan arms or the old GC8 arms

First schematic of front suspension (note insert of aluminum control arm):
 
#3 ·
You need to get your vehicle up on jack stands and remove the front wheels. Next remove the plastic guard and subframe- no pics of this, but pretty self explanatory- the subframe has two 12mm bolt heads up front followed by 6 (3 to a side) 17mm bolt heads and then four 14mm bolt heads (two to a side).

Remove the sway link bolt at the top (you can leave the lower attached to the arm if your using a different link or remove completely if reusing the stock links)

It's 14mm
 
#5 · (Edited)
Suspension tech tip- use 6 point sockets and wrenches, many of the components are heavily torqued and it's east to "round" a bolt head or nut- 6 point will help avoid this. Also for the 17mm and up bolts/nuts you'll want 1/2" drive stuff and if you have air available it will help too.
 
#11 ·
Install the new arm like so

Bolt the rear bushing to the chassis, but not tight.

Install the bolt for the front bushing and temporarily tighten.

Insert the ball joint into the knuckle and torque to 37 ft lbs.

Connect the sway link to the arm and temporarily tighten

The suspension needs to be under load to tighten- that means remounting the wheels and runing it up ramps to finish tightening.

Tighten in this order sway link- 33 ft lbs

front bushing/crossmember 74 ft lbs

rear bushing 184 ft lbs!

Your done.
 
#13 ·
socrates42 said:
did this give you any alignment issues on your wagon, as the sedan has a wider front trac?
No problems as I used GC8 (old style WRX) arms. GD arms on a GG would be more than just alignment issues- the axle shafts are shorter on the GG as well- could cause some expensive problems.

Big Sky
 
#15 ·
Midwestrider said:
Ok dumb question here.. what is benfit to doing this.. stronger part?

Also what year GC8 did you source these from and the cost of them?

Eric
basically, its stronger, so you will be able to corner harder/better. Theres probably some more pros to it to but i dont know.

And i got a question, Do the USDM STI have this part on stock, i would think they do but i never got to look under a usdm sti.
 
#16 ·
Midwestrider said:
Ok dumb question here.. what is benfit to doing this.. stronger part?

Also what year GC8 did you source these from and the cost of them?

Eric
Not dumb. The aluminum arm is slightly lighter (~1.5 lbs)- less unsprung weight, but the main advantage is it's much stiffer. The front arm (transverse link) is just like a big bushing- the aluminum one deflects much less.

These arm can only be found off of the JDM GC8's- WRX's and STi's. I see takeoffs (used) for ~ $400 for everything, brand new is close to $800.

They are kind of hard to find (as you can imagine), but some of the bigger car importers- Gr8wheels, East Coast Scooby, others get them fairly regularly.

Big Sky
 
#17 ·
Dan_jast said:
basically, its stronger, so you will be able to corner harder/better. Theres probably some more pros to it to but i dont know.

And i got a question, Do the USDM STI have this part on stock, i would think they do but i never got to look under a usdm sti.
The USDM STi do have aluminum control arms oem- these won't fit on the wagon, but will fit on the WRX sedan. The sedan arms are longer (wider track).

Big Sky
 
#19 ·
socrates42 said:
was the improvement very noticeable? did you have to adjust your alignement settings for this piece to work properly>?
Noticable at the higher end of driving- 8/10ths+, had a set on my sedan as well. It wouldn't be the first piece I'd replace, but a improvement in performance for sure.

Definitely have an alignment done, my toe was off quite a bit after the install.

Big Sky
 
#22 ·
ok so... yeah... i'm mid install. and you said to 'tap' the ball joint out of the hub with a hammer. well i'm smaking the chit out of it and its not coming out. what am i missing here? i removed the 14mm bolt to loosen the hub's grip on the ball joint but lets face it, we're dealing with a solid piece of cast iron here.
any help right away would be really appreciated.
thanks,
bryan
 
#24 ·
its cast iron!!
i took a screwdriver and pryed a bit until i heard a cracking sound. hopefully it was the screwdriver but i dont see any damage to it.
i've been smacking the crap out of the thing and its just not budging. thumbs down to crappy design.
please check this thread or your PMs regularly today becuase i really need my car back together asap!
thanks for the help so far, if you have any other ideas please let me know.
thanks,
bryan
p.s. is the ball joint the same on the stock wrx as the spt control arms? if so i could leave the ball joint in place and just replace the arm itself? just another option if i cant figure this out...
 
#25 ·
and i noticed you keep using the term 'tap'... dont you think 'bludgeon' or something similar would be a more accurate term to describe the action required?
:p