So, I DID finally manage to notice fuel leaking out of the
fuel hose under the inlet pipe; as specified in the Subaru TSB. For anyone out there with this problem, do not bother taking your car to Subaru and paying the outrageous amount of money that they ask for the repair. Do what I did. You CAN do it yourselves. Now...I already a have a silicone inlet pipe. You cannot do this without one. So if you don't have one, buy one for like $250 from JSCSPEED, which is around a third the cost you would be paying Subaru for the repair. Then you also have a performance upgrade! :thumbup: I am apologizing beforehand for not having sufficient pictures. I was in a big hurry to get this job done and didn't think about doing a writeup until after the fact. If some pictures are needed let me know, I'll help with what I can. You also need one foot 5/16''
fuel injection hose along with 4
fuel injection hose clamps
Repair goes as follows:
~Remove negative (-) battery cable.
~Remove intercooler. (allow BOV to remain connected to recirc. hose) *Hint: it's easier to get off the cooler after removing the driver's side cooler bracket.
~Remove power steering/ alternator belt.
~Remove alternator. After removing the alternator, take off the sensor and bunch of
vacuum hoses behind it. If need be, take a picture to remember how they go back. Just make room.
~Remove air intake or air box.
~Remove and set aside power steering pump. (This is done by first removing the reservoir from its bracket. Then, by removing the three 10mm bolts securing the lines to the fuel rail protector, and then removing the three 12mm bolts securing the pump to the engine. Two of them are behind the pulley and the third one can be see from above, near the back of the pump.) Pick up pump and move left. Hang the pump with wire connected to the hood. (ignore the cooler, this is an old pic)
~Remove recirc. hose from inlet pipe.
~Remove inlet pipe.
At this point you can see the rubber hoses that leak.
The ones that Subaru charges way too much to fix. So, what you do now is take wire cutters and cut off the old hose clamps. Then slice the ends of the hoses lengthwise with a razor blade because they are probably pretty stuck. After you remove a 10mm bolt which secures the lines to the
underside of the intake manifold, the rear portion of the fuel line can move back so as you can remove the old hoses. After the hoses are off, cut your new hoses to the same length or slightly longer and slide on your hose clamps open part of the clamp facing down and the bolt the right. Tighten the clamps in such a fashion so as they will not rub on the inlet pipe.
MAKE THEM TIGHT.
~There you have it you've fixed your car! :wiggles: Now you just backtrack all the steps and the only money that you've spent is on fuel hose and clamps, and spent some quality time with your buddy; saving lots of money. I completed this task in a little under five hours and then drove to Charlottesville. Fuel hose and clamps were around fifteen dollars. So, it was definitely worth it.