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I am not the first to note that their 2017 WRX has a warping problem with its passenger-side, top-of-dash speaker, next-to-the-A pillar. The "clips" that hold the speaker in place are cast in/integral with the grille (one can not just replace the clip or "modify" it to hold the grille in place), and the warping gets worse the hotter it gets. And this problem was already known to my Subaru dealer, their having already run into the identical issue with a new Forrester (second grille replacement problem in that one also), and in both cases, getting a new one from the factory did not solve the issue. Must be at least a batch of mis-manufactured parts. They are also only finding it on on the passenger side, regardless of whether it's the WRX or the Forrester, and all of them on the identical corner of that speaker grille alone. Issue might also be present on 2016's and/or other Subarus. Just communicated with Clint Kachnowski, Heuberger's Internet Sales Director, and yes, this issue has effected more cars than just the two of us who have posted on this forum.
Interestingly, when they put the replacement grille in at the dealership yesterday, it only stuck up half as much as in the picture, but after I came back from dinner where it was sitting out in the 90 degree sun, the dash facing the southwest, it had warped more. The tech is thinking that the problem is not just that one corner's bad integral clip, but that the plastic grille itself may be cast in a "warped position." Either way, he took pics, filled a report and sent them to to Subaru of America.
Interestingly, when they put the replacement grille in at the dealership yesterday, it only stuck up half as much as in the picture, but after I came back from dinner where it was sitting out in the 90 degree sun, the dash facing the southwest, it had warped more. The tech is thinking that the problem is not just that one corner's bad integral clip, but that the plastic grille itself may be cast in a "warped position." Either way, he took pics, filled a report and sent them to to Subaru of America.